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 V8 Conversion How 2's

 

 Detailed Component Photo's & Hardware Lists

 

Here you'll find detailed step by step info. and photo's about our Ford Focus V8 kit installation.

 

Important Safety Notes
 
 
INSTALLATION INSTRUCTIONS FOR V8 CONVERSION

 Please find below the step-by-step instructions for installing the V-8 conversion kit Drop the motor and transmission out the bottom and leave struts, rotors and hubs intact Remove the battery and bracket and put it in the trunk.

This is not necessary but it makes for a cleaner engine bay.

Install engine side plates; they already have two drilled and tapped holes on top of frame so tighten the two bolts down, then drill 4 holes in each frame and install nuts and bolts provided.

Go inside the car and take out front and rear seats. Take out console - unbolt shift tower. Take out plastic door moldings over carpet.

Pull entire carpet out - unhook brake and clutch pedal assembly and install cable and mounting hardware.

Put template on inside of firewall and drill new hole for new steering and bushing and install.

Use transmission cover as template and cut out half moon on firewall with die grinder (you will have to trim to fit when you install engine and transmission combination.

Now go under the car and mount transmission mount using guide hole (drill 4 holes) when you install.

Engine and transmission combo have someone inside of car to put strap braces and nuts on U-bolts, tighten securely.

Move to rear of car and drop entire rear axle and suspension from car. Remove fuel tank, open back hatch or trunk lid and remove carpet.

Using floor pan and template (provided) take a grinder and cutout spare tire well, (Make sure to stay inside frame on both sides).

Go under car and take lower control arm brackets and put over frame stub in guide hole, drill 2 vertical holes and bolt in with band strap on inside, then drill 3 holes and bolt in each side bracket to hole.

Upper control arms just bolt in stock location. One more bracket to put bolt in with stock bolts, then drill horizontal holes and finish mount.

Now go back to the front of car and pull off plastic cover from radiator upper bracket (6 bolts), lift out radiator, take grill out. Go below the car and remove mower radiator bracket.

Rear tab in front hole then drill 2 holes to complete. Install engine and transmission as a unit from the top. Now mount cradle and motor mounts, jack up transmission and secure mount.

Install crossmember with rack, hook up steering. Install rear end. In rear wheel well where rear struts used to be is a bracket spot welded to body.

Grind off lip to smooth body, this will give another inch of tire width. Measure drive line length CAREFULLY and have one cut. Install.

 

Call between 9:00 am - 5:00 pm E.S.T. Mon.-Fri.

Phone (352) 253-0401 Fax (352) 253-0430

Toll Free Phone 1-877-823-8836

     Toll Free Phone 1-877-TCF-V8FOCUS

 Call or  E-Mail  For More Info.

 

 

 

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Copyright © 2002-2003 Tillmans Custom Fabrication Inc.
All rights reserved.   last modified: May 23, 2007